Connecting Rod KTM 450-525, Hot Rods 8666

Description

High-quality replacement connecting rod kit designed for durability and performance in demanding applications. Manufactured from hot-rolled ASTM 4115 steel and case-hardened to 58-62 Rc, the kit provides exceptional strength and longevity. Its advanced design includes strategically placed side scalloping and vent slots to minimize high RPM bearing race distortion.

The double-forged rods improve grain flow and maintain dimensional consistency, while shot-peening and double-honing enhance strength under heavy loads. The small ends are double-drilled for additional lubrication and cooling, critical for wrist pin bearings under extreme conditions. Thrust washers and crank pin bearings are silver-coated for added lubricity. Sold as a complete kit with rod, crank pin, crank pin bearing, top-end bearing, and thrust washers.

Features:

  • Manufactured from hot-rolled ASTM 4115 steel and case-hardened to 58-62 Rc.
  • Side scalloping and vent slots reduce high RPM bearing race distortion.
  • Double-forged rods improve grain flow and dimensional consistency.
  • Shot-peened and double-honed for superior strength under heavy loads.
  • Double-drilled small ends enhance lubrication and cooling for wrist pin bearings.
  • Silver-coated thrust washers and crank pin bearings for increased lubricity.
  • Complete kit includes rod, crank pin, crank pin bearing, top-end bearing, and thrust washers.

Specifications:

  • Big End Bearing: 35x43x21.7 mm
  • Big End Bore: 43.00 mm
  • Big End Width: 21.90 mm
  • Center to Center: 129.00 mm
  • Pin Diameter: 35.00 mm
  • Pin Length: 64.60 mm
  • Small End Bore: 20.00 mm
  • Washer Thickness: 0.95 mm

Cross-Reference OEM Part Numbers:

  • KTM: 59030015044

Vehicle Fitments:

  • KTM 250 EXC (2003–2005)
  • KTM 250 XC (2003–2005)
  • KTM 250 XC-W (2003–2005)
  • KTM 450 EXC (2003–2007)
  • KTM 450 EXC-R (2003–2007)
  • KTM 450 MXC (2003–2005)
  • KTM 450 SX-F (2003–2004)
  • KTM 450 XC (2008)
  • KTM 450 XC-W (2007)
  • KTM 525 EXC (2003–2007)
  • KTM 525 MXC (2003–2007)
  • KTM 525 SMR (2003–2007)
  • KTM 525 SX (2003–2007)
  • KTM 525 XC (2003–2008)
  • KTM 540 SXS (2004)

Part Number: 56-863.HR1

Vehicle Compatibility

Please check the exact model and year before ordering.

Manufacturer Model Years
KTM EXC 450 2003-2007
KTM XC W 450 2007
KTM SX 400 2000-2002
KTM SX 520 2000-2002
KTM EXC 520 2000-2002
POLARIS OUTLAW MXR 450 2008-2010
POLARIS OUTLAW 525 2007-2011
KTM XC ATV 450 2008-2009
KTM XC ATV 525 2008-2012
KTM SM R 525 2004-2005
KTM XC W 525 2007
KTM XC G 525 2006
KTM SXS 540 2004
KTM SMR 525 2005
BETA RR ENDURO 250 2005-2007
KTM SXS 450 2004
KTM SX RACING 520 2000-2002
KTM SX 525 2003-2006
KTM MXC G RACING 450 2003-2005
KTM EXC RACING 520 2000-2002
KTM EXC G RACING 450 2004-2006
KTM EXC G 525 2004-2006
KTM EXC 525 2003-2007
BETA RR ENDURO 525 2005-2009
BETA RR 525 2005-2009
KTM SX 525 2003-2007
KTM EXC RACING 450 2003-2007
KTM EXC R 450 2003-2007
BETA RR 4T 250 2005-2007
BETA RR 4T 525 2005-2009
BETA RR 4T 450 2005-2009
KTM EXC G RACING 250 2004-2005
BETA RR 250 2005-2007
BETA RR 450 2005-2009
KTM EXC RACING 525 2003-2007
KTM EXC RACING 250 2001-2006
KTM EXC R 250 2001-2005
BETA RR ENDURO 450 2005-2009
KTM EXC R 250 2001-2006
KTM XC ATV 450 2008
KTM XC 525 2007-2008
KTM SX F 450 2003-2004
KTM MXC G RACING 525 2003-2007
KTM EXC R 525 2003-2007
KTM EXC G RACING 525 2003-2007
KTM EXC 400 1999-2003
BETA RR 250 2005-2009
BETA RR 450 2018-2019
BETA RR 525 2004-2017

Connecting Rod KTM 450-525, Hot Rods 8666

Product form

High-quality replacement connecting rod kit designed for durability and performance in demanding applications. Manufactured from hot-rolled ASTM 4115 steel and... Read more

1 in stock 1-2 business days

£244.97 Incl. VAT

    • Guaranteed secure & safe checkout.

      shop pay

    SKU: 56-863.HR1

    • Free shipping on all orders above £75
    • No hassle returns within 30 days

    Description

    High-quality replacement connecting rod kit designed for durability and performance in demanding applications. Manufactured from hot-rolled ASTM 4115 steel and case-hardened to 58-62 Rc, the kit provides exceptional strength and longevity. Its advanced design includes strategically placed side scalloping and vent slots to minimize high RPM bearing race distortion.

    The double-forged rods improve grain flow and maintain dimensional consistency, while shot-peening and double-honing enhance strength under heavy loads. The small ends are double-drilled for additional lubrication and cooling, critical for wrist pin bearings under extreme conditions. Thrust washers and crank pin bearings are silver-coated for added lubricity. Sold as a complete kit with rod, crank pin, crank pin bearing, top-end bearing, and thrust washers.

    Features:

    • Manufactured from hot-rolled ASTM 4115 steel and case-hardened to 58-62 Rc.
    • Side scalloping and vent slots reduce high RPM bearing race distortion.
    • Double-forged rods improve grain flow and dimensional consistency.
    • Shot-peened and double-honed for superior strength under heavy loads.
    • Double-drilled small ends enhance lubrication and cooling for wrist pin bearings.
    • Silver-coated thrust washers and crank pin bearings for increased lubricity.
    • Complete kit includes rod, crank pin, crank pin bearing, top-end bearing, and thrust washers.

    Specifications:

    • Big End Bearing: 35x43x21.7 mm
    • Big End Bore: 43.00 mm
    • Big End Width: 21.90 mm
    • Center to Center: 129.00 mm
    • Pin Diameter: 35.00 mm
    • Pin Length: 64.60 mm
    • Small End Bore: 20.00 mm
    • Washer Thickness: 0.95 mm

    Cross-Reference OEM Part Numbers:

    • KTM: 59030015044

    Vehicle Fitments:

    • KTM 250 EXC (2003–2005)
    • KTM 250 XC (2003–2005)
    • KTM 250 XC-W (2003–2005)
    • KTM 450 EXC (2003–2007)
    • KTM 450 EXC-R (2003–2007)
    • KTM 450 MXC (2003–2005)
    • KTM 450 SX-F (2003–2004)
    • KTM 450 XC (2008)
    • KTM 450 XC-W (2007)
    • KTM 525 EXC (2003–2007)
    • KTM 525 MXC (2003–2007)
    • KTM 525 SMR (2003–2007)
    • KTM 525 SX (2003–2007)
    • KTM 525 XC (2003–2008)
    • KTM 540 SXS (2004)

    Part Number: 56-863.HR1

    Vehicle Compatibility

    Please check the exact model and year before ordering.

    Manufacturer Model Years
    KTM EXC 450 2003-2007
    KTM XC W 450 2007
    KTM SX 400 2000-2002
    KTM SX 520 2000-2002
    KTM EXC 520 2000-2002
    POLARIS OUTLAW MXR 450 2008-2010
    POLARIS OUTLAW 525 2007-2011
    KTM XC ATV 450 2008-2009
    KTM XC ATV 525 2008-2012
    KTM SM R 525 2004-2005
    KTM XC W 525 2007
    KTM XC G 525 2006
    KTM SXS 540 2004
    KTM SMR 525 2005
    BETA RR ENDURO 250 2005-2007
    KTM SXS 450 2004
    KTM SX RACING 520 2000-2002
    KTM SX 525 2003-2006
    KTM MXC G RACING 450 2003-2005
    KTM EXC RACING 520 2000-2002
    KTM EXC G RACING 450 2004-2006
    KTM EXC G 525 2004-2006
    KTM EXC 525 2003-2007
    BETA RR ENDURO 525 2005-2009
    BETA RR 525 2005-2009
    KTM SX 525 2003-2007
    KTM EXC RACING 450 2003-2007
    KTM EXC R 450 2003-2007
    BETA RR 4T 250 2005-2007
    BETA RR 4T 525 2005-2009
    BETA RR 4T 450 2005-2009
    KTM EXC G RACING 250 2004-2005
    BETA RR 250 2005-2007
    BETA RR 450 2005-2009
    KTM EXC RACING 525 2003-2007
    KTM EXC RACING 250 2001-2006
    KTM EXC R 250 2001-2005
    BETA RR ENDURO 450 2005-2009
    KTM EXC R 250 2001-2006
    KTM XC ATV 450 2008
    KTM XC 525 2007-2008
    KTM SX F 450 2003-2004
    KTM MXC G RACING 525 2003-2007
    KTM EXC R 525 2003-2007
    KTM EXC G RACING 525 2003-2007
    KTM EXC 400 1999-2003
    BETA RR 250 2005-2009
    BETA RR 450 2018-2019
    BETA RR 525 2004-2017

    Shipping & Delivery

    How long will my item take to arrive?

    Orders are typically dispatched within 1 working day and are shipped on a 24hour (non-guaranteed) service.

    Where do you ship to?

    We currently only ship orders within the UK.

    How can I track my order?

    Once your order has been dispatched, you will receive a tracking code. Tracking information is emailed to the email address that was provided when placing the order.

    Can I collect my order?

    Unfortunately we do not offer order collections from our fulfilment centre.

    WHY NOT CHECK OUT

    Recently viewed products

      © 2026 Radhouse, Powered by Shopify

        • American Express
        • Apple Pay
        • Diners Club
        • Discover
        • Google Pay
        • Maestro
        • Mastercard
        • PayPal
        • Shop Pay
        • Union Pay
        • Visa